ALI BABA WEEKLY CHECKLIST

Location of Operation*

GENERAL

Check all lap bar weldments and bracketry for cracks if in doubt about condition have them inspected by a suitably qualified person and if unserviceable then replace with a new factory unit. If the unit is serviceable then consult the 1ide manufacture for a suitable repair procedure.
SatisfactoryUnsatisfactory

Check car mounting plate weldments for cracks paying special attention to mounting block weldments repeat this procedure for car mounting blocks positioned at rear of car. All weld cracks are to be reported to the ride manufacture for a suitable repair procedure.
SatisfactoryUnsatisfactory

Check car frame welds for cracks paying particular attention to the diagonal stays positioned at either end of car check weldments at both ends of stay. All weld cracks are to be reported to the ride manufacture for a suitable repair procedure.
SatisfactoryUnsatisfactory

Check car slewing ting mounting plate weldments all weld cracks are to be reported to the ride manufacture for a suitable repair procedure.
SatisfactoryUnsatisfactory

Check all flash panel hinge weldments for cracks, all weld cracks are to be reported to the ride manufacture for a suitable repair procedure.
SatisfactoryUnsatisfactory

Check main slewing ring/tower weldments for cracks, all weld cracks are to be reported to the tide manufacture for a suitable repair procedure.
SatisfactoryUnsatisfactory

Check tower base/chassis weldments for cracks, all weld cracks are to be reported to the ride manufacture for a suitable repair procedure.
SatisfactoryUnsatisfactory

Check stabiliser leg weldments for cracks, all weld cracks are to be reported to the ride manufacture for a suitable repair procedure.
SatisfactoryUnsatisfactory

MAINTENANCE

Check hydraulic oil level in main tank and replenish as required with the correct grade of hydraulic fluid.
SatisfactoryUnsatisfactory

Check hydraulic filters have spare capacity by ref to indicator gauge and change as required with the coffect oil filter.
SatisfactoryUnsatisfactory

Check all main hydraulic hoses for leakage and fretting and replace as required with the correct grade of hoses or fitting.
SatisfactoryUnsatisfactory

Check all hydraulic operating pressures and correct circuit functions and if in doubt about circuit function have checks and repairs carried out by a suitably qualified person.
SatisfactoryUnsatisfactory

Check car and main slewing ring drive gearbox oil level at filler/level plug. (Top up with EP 90 oil to filler plug as required.)
SatisfactoryUnsatisfactory

Lubricate all driveshaft beatings with grease gun. (Small amount weekly of G.P. grease. See lubdcants list.)
SatisfactoryUnsatisfactory

Lubricate lap bar teeth and pawl by manually smearing teeth with grease. (Small amount weekly of EP grease. See lub1icants list.)
SatisfactoryUnsatisfactory

Check oil levels in the compressed air lubrication system visually. (Top up with air lube oil as required.)
SatisfactoryUnsatisfactory

Check oil levels in the compressor by dipstick.(Top up with SAE 40 diesel engine oil as required.)
SatisfactoryUnsatisfactory

Oil all panel hinges with SAE 30 oil by oil can or spray as required.
SatisfactoryUnsatisfactory

Oil all lap bar hinge points with SAE 30 oil by oil can or spray as required.
SatisfactoryUnsatisfactory

Oil counter weight hinges with SAE 30 oil by oil can or spray as required.
SatisfactoryUnsatisfactory

Check and maintain all hydraulic oil levels.
SatisfactoryUnsatisfactory

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